The 4S stores of FAW Toyota / BMW authorized 4S centers / Dongfeng Honda authorized 4S centers / Guangzhou Honda (now Guangqi Honda) have a large service fleet, and the daily oil refilling volume for items such as engine oil, transmission oil, and brake fluid is large and frequent. The traditional decentralized oil storage and manual refilling mode has problems such as low efficiency, excessive waste, difficult data traceability, and messy site conditions.
Fabit has customized an integrated system for it, which includes centralized oil supply for multiple oil types, intelligent quantitative refilling, and cloud management:
• Set up a central oil depot to store 5 + types of commonly used oils, equipped with low liquid level warning, leakage prevention monitoring, and fire and explosion safety designs;
• Lay out dedicated high-pressure oil pipelines that directly reach 12 maintenance stations, and each station is equipped with an intelligent metering refilling gun + automatic pipe reel, with the hose not landing and the site being tidy;
• The system supports one-click quantitative refilling, precise to 0.1L, automatically records the refilling volume, time, station, operator, and vehicle VIN code, generates an un able electronic file， supports local query and cloud remote management；
• Equipped with a centralized waste oil recycling system to prevent dripping and leakage pollution， in line with environmental protection and safety regulations.
• Lay out dedicated high-pressure oil pipelines that directly reach 12 maintenance stations, and each station is equipped with an intelligent metering refilling gun + automatic pipe reel, with the hose not landing and the site being tidy;
• The system supports one-click quantitative refilling, precise to 0.1L, automatically records the refilling volume, time, station, operator, and vehicle VIN code, generates an un able electronic file， supports local query and cloud remote management；
• Equipped with a centralized waste oil recycling system to prevent dripping and leakage pollution， in line with environmental protection and safety regulations.
The entire process data can be traced, meeting the compliance audit requirements of the original equipment manufacturer;
The workshop environment has been standardized and the safety level has significantly improved， receiving high recognition from customers and being promoted to other bases.
The workshop environment and safety level have been significantly improved. FAW Toyota has now completed the deployment of the centralized supply system in over 400 + stores.
Three of the world's top three lubricant brands have over 100,000 authorized terminal stores (auto repair shops, quick maintenance centers, oil change centers) in China, providing extensive services to private cars, ride-hailing vehicles, logistics fleets, construction machinery, and other customer groups.
To address the pain points of inconvenient maintenance, high downtime costs, and difficult oil quality control for fleet, engineering machinery, and commercial vehicle users, we have created multi-brand exclusive mobile maintenance service stations. These stations are carried on lightweight box trucks, equipped with a complete set of standardized refueling and oil change equipment, achieving a one-stop maintenance solution of "on-site service".
It is equipped with brand original factory-level lubricant refueling pumps, multi-media rolling tube devices, and precise measurement devices. It can simultaneously support the refueling of multiple oils such as engine oil, gear oil, and hydraulic oil. The measurement error is controlled within ±1%, ensuring the refueling accuracy and consistency of the oil.
It integrates waste oil recovery devices, oil collection trays, and professional oil change tool kits, achieving a closed-loop operation for old oil recovery, new oil refueling, and filter replacement, avoiding oil leakage and environmental pollution.
It can quickly adapt to the specifications of mainstream brands such as Mobil, Shell, and Castrol, supporting the storage and refueling of barrel and small-batch oils, meeting the oil brand preferences and quality traceability requirements of different customers.
Utilizing a compliant van chassis, it has the capability to navigate various scenarios such as cities, construction sites, and industrial parks. A single vehicle can cover service demands within a 50-kilometer radius.
For the truck service center, the strictness of the technical specifications cannot be compromised in the slightest. The Fabit system plays the role of the "digital specification executor" here.
For the complex powertrain oil specifications of trucks, the system is equipped with independent pipelines and pre-set oil guns, achieving ±0.5% precision for milliliter-level quantitative filling. It supports pre-set measurement, flow accumulation, and an internal wireless transmission module that can be networked, remotely issue tasks, and upload data in real time, enabling enterprises to achieve transparent management.
During each filling operation, key information such as the oil type, precise filling volume, operator, and operation time will be automatically recorded and bound to the vehicle's VIN code, generating an unalterable electronic maintenance file.
Technicians no longer need to travel back and forth between the oil depot and the workstations. They can simply complete oil collection through identity verification on the integrated filling cabinet or wall-mounted system.
Supports 7x24-hour uninterrupted maintenance: The system is equipped with an intelligent card authorization function. Drivers or night shift maintenance personnel can complete routine maintenance operations such as oil replenishment and grease addition at any time by themselves, completely getting rid of the limitations of traditional warehouse working hours, and greatly ensuring the flexibility and continuity of the fleet's transportation capacity.
The integrated filling oil tank integrates functions such as lubricant/margarine filling, control management, air and water pipe storage, and storage. With just one device, it can meet the filling needs of multiple types of oil products, simplifying equipment investment and making the workstation layout more tidy.
For large-scale, multi-station operation bus groups, safety, environmental protection and centralized efficient management are the top priorities.
The core power of the system uses pneumatic oil pumps, with no electrical sparks throughout the process, meeting the safety explosion-proof requirements of maintenance workshops, especially those in underground areas.
At the same time, the combination of fully enclosed pipeline transportation and a powerful waste oil recovery system eliminates leakage during oil filling and recovery processes, achieving no oil stains on the ground.
Relying on the fabitSaaS system, the management of the bus group can monitor in real time the oil inventory dynamics, consumption rates and cost structures of each branch company and each station. This change upgrades the management model from "monthly inventory estimation" to "dynamic real-time monitoring", providing precise data decision support for the group's centralized procurement, budget preparation and cross-station resource scheduling.
Traditional railway fuel management relies on manual supervision and manual dispensing, resulting in long queues, cumbersome operations, inaccurate measurements, oil leakage, significant safety hazards, lack of data closure, high labor costs, and unclean environments—seriously affecting equipment safety and operational efficiency.
- Supports independent pipeline supply for over ten types of fuels with clear labeling to prevent oil mixing.
- Pneumatic pumps generate no sparks, meeting explosion-proof requirements; automatic shut-off nozzles and leak-proof trays collect residual oil, ensuring environmental cleanliness.
- High-precision measurement and automatic pump shutdown upon reaching target volume reduce waste and facilitate cost accounting and financial reconciliation.
- Automatic high/low level alarms assist inventory management.
- Pneumatic pumps generate no sparks, meeting explosion-proof requirements; automatic shut-off nozzles and leak-proof trays collect residual oil, ensuring environmental cleanliness.
- High-precision measurement and automatic pump shutdown upon reaching target volume reduce waste and facilitate cost accounting and financial reconciliation.
- Automatic high/low level alarms assist inventory management.
- IoT-enabled end-to-end data loop enables traceability throughout the entire process—from fuel intake, issuance, refueling, to recovery.
- Pneumatic explosion-proof design and modular architecture allow flexible upgrades and deployment.
- Stable delivery for high-viscosity oils; lithium-powered mobile terminals support on-site refueling with 5G real-time data transmission.
- Pneumatic explosion-proof design and modular architecture allow flexible upgrades and deployment.
- Stable delivery for high-viscosity oils; lithium-powered mobile terminals support on-site refueling with 5G real-time data transmission.
This system has already been successfully deployed across multiple railway bureaus, significantly enhancing the safety, efficiency, and precision of railway fuel management.
For scenarios with explosion-proof requirements such as in chemical, oil and gas, and mining industries, the equipment adopts a full-chain explosion-proof configuration: explosion-proof electric pumps, explosion-proof flow meters, explosion-proof controllers, and explosion-proof wire conduits. An option is to select pneumatic pumps, which are not restricted by explosion-proof standards and are safe and convenient in special environments. Through Internet of Things technology, the material requisition process is transformed into quantifiable and traceable data:
Built-in standardized operation procedures, and operations can be completed according to prompts.
Automatically records the time of requisitioning, personnel, oil products, and usage amounts, forming an electronic ledger.
Real-time display of inventory reserves, automatically sends replenishment warning; analyzes requisition data, detects abnormalities and immediately alarms.
Optional printer can be selected. The oil requisition ticket is convenient for accounting management, making cost control visualized and traceable.
Fabit industrial-grade oil pumps adopt explosion-proof design, ensuring safety and stability. They are suitable for various viscosity oil products and can achieve remote transportation of low, medium, and high concentration oil products, supporting long-term continuous operation. The Fabit intelligent oil depot requisition station, through integrated design, automated operation, high-precision measurement, and digital management, specifically addresses the pain points of traditional oil depot management, bringing revolutionary changes to the oil requisition process in factory oil depots, and helping enterprises achieve the dual goals of cost reduction and efficiency improvement as well as safety management.
An international leading industrial robot enterprise previously relied on imported equipment for lubrication and injection. With the increase in production capacity and changes in the external environment, problems such as slow response from imported equipment, inability to operate due to network disconnection, and poor system compatibility occurred frequently, seriously affecting continuous production.
Shenzhen FABIT Electromechanical, leveraging 25 years of technical accumulation, provides customers with a full-process domestic lubrication and injection solution, achieving system autonomy and intelligent upgrading.
- Post-sales lag: Overseas maintenance response exceeds 48 hours, which can cause production line shutdowns
- Network dependence: Network disconnection leads to inability to inject oil or record data, and production is prone to interruption
- Integration difficulties: Unable to deeply integrate with MES and SCADA, data is not synchronized and traceability is difficult
- Network dependence: Network disconnection leads to inability to inject oil or record data, and production is prone to interruption
- Integration difficulties: Unable to deeply integrate with MES and SCADA, data is not synchronized and traceability is difficult
- Comprehensive replacement of core components: pneumatic oil pumps, pipelines, metering valves, injection guns, etc.
- Software reconfiguration: Local storage + cloud backup, supporting offline operation
- System integration: Seamless integration with MES and SCADA, bidirectional data interaction
- Local service: Customized debugging + personnel training, establishing 2-hour emergency maintenance
- Software reconfiguration: Local storage + cloud backup, supporting offline operation
- System integration: Seamless integration with MES and SCADA, bidirectional data interaction
- Local service: Customized debugging + personnel training, establishing 2-hour emergency maintenance
- Self-developed core equipment, injection accuracy reaches ±0.5%, suitable for lubrication of multiple types of robotic arm joints
- Wireless intelligent terminal, scanning to retrieve parameters, manual and automatic dual-mode operation, preventing misoperation
- Network disconnection available, stable ZigBee wireless communication, local data storage and automatic synchronization upon network connection
- Hierarchical architecture design, balancing centralized control and independent operation, and optimizing pipeline layout
- Wireless intelligent terminal, scanning to retrieve parameters, manual and automatic dual-mode operation, preventing misoperation
- Network disconnection available, stable ZigBee wireless communication, local data storage and automatic synchronization upon network connection
- Hierarchical architecture design, balancing centralized control and independent operation, and optimizing pipeline layout
A coal mining enterprise needs to take oil products such as lubricating oil and hydraulic oil in fixed quantities from the warehouse. The traditional manual refilling method has many problems: The transportation of barrel-packed oil products is prone to collisions and static electricity, posing potential explosion safety hazards. The manual measurement is inaccurate, and there may be situations such as over-refilling, incorrect refilling, and mixed oil. There is no record of the refilling process and no permission control, which cannot meet the requirements for traceability of hazardous chemicals. The workshop is heavily contaminated with oil and the pipelines are messy, making it difficult to meet the 6S and explosion-proof management standards.
Therefore, Fabit has developed an integrated system of explosion-proof centralized oil supply + intelligent quantitative refilling + permission control + full traceability, which meets the explosion-proof level and hazardous chemical management standards:
Set up a sealed oil station, use explosion-proof oil pumps and anti-static pipelines, and conduct sealed transportation of oil products to eliminate the risk of transportation.
Set up an explosion-proof metering terminal at the workstation, use card swiping or facial recognition for refilling, and automatically quantify and add oil according to the process quota, with an accuracy of ±0.5%.
Authorize by position level to achieve full control over oil products, usage, personnel, and time.
Equipped with an explosion-proof waste oil recycling system, conduct sealed and unified treatment to ensure the safety, environmental protection, and cleanliness of the workshop.
The core equipment such as front-end cranes and gantry cranes in large container terminals are constantly operating in high-load, high-salt-spray, and open-air environments. The key parts require frequent oil replacement and maintenance. The traditional manual bucket filling method has significant problems:
Oil buckets are prone to tipping and leakage, oil is easily contaminated by water and emulsified, and oil stains can cause safety accidents.
Based on experience, the addition may be excessive or insufficient, and the waste oil pollutes the environment.
Each maintenance takes a long time, and the downtime is long, affecting the efficiency of the terminal operations.
The oil is prone to be mixed and misused, there is no electronic record, and the responsibility is difficult to define.
fabit has customized a mobile maintenance vehicle + intelligent quantitative filling + waste oil recycling + data management integrated solution for the terminals:
Corrosion-resistant and high-strength design, dual power supply with long range, integrated multi-channel independent oil supply, anti-dripping and anti-mixing oil
Pre-set oil volume, one-click automatic filling, accuracy ±0.5%, automatically matching oil product specifications, abnormal alarms
Negative pressure extraction, sealed storage, no dripping throughout the process, meeting port environmental protection requirements
Automatically records maintenance information, establishes an electronic ledger, available for cloud-based query and export, achieving preventive maintenance and traceability of responsibility
The Fabit Smart Oil Depot Management Control System is a quantitative oil dispensing equipment specifically designed for the inventory management of lubricants in manufacturing enterprises. The equipment is fully integrated and can be easily installed in the oil depot. It can quickly dispense different types of oil fluids and generate detailed oil dispensing records, easily solving various problems related to oil fluid dispensing and filling. Key features of the explosion-proof version of the Smart Oil Depot Management Control System:
All electrical components of this equipment have explosion-proof functions (explosion-proof electric pumps, explosion-proof flow meters, explosion-proof controllers, explosion-proof wire conduits). If an air pump is used, the air pump does not need to be subject to explosion-proof safety management, significantly reducing the safety risks of equipment use, and this equipment can be used in sites with explosion-proof requirements.
The elliptical gear flowmeter used in this equipment has extremely high measurement accuracy, with a measurement accuracy of ±0.5% and is suitable for measuring different viscosity oil fluids.
The piston pump that comes with the air pump has the advantages of safe use, compact structure, high efficiency, high reliability, low noise, light weight, convenient installation and maintenance.
The control instrument is equipped with a 7-inch LCD screen and 20 independent buttons, allowing simultaneous control of 8 channels for oil dispensing. The operation is convenient and fast.
Optional configuration of a printer, which can print oil dispensing receipts, facilitating accounting management.
Multiple types of oil fluids can be collected at one location, and the pump model can be customized and selected according to the viscosity of the oil product.
In large-scale modern ranches, the operation and maintenance of tractors, balers, feed equipment, etc. rely on lubrication and maintenance. The traditional manual estimation and handwritten record methods have problems such as cost waste, loose management, low efficiency, lack of data support, and dirty and messy environment.
For this reason, fabit has customized an intelligent lubricant injection solution:
Precise and quantitative injection to reduce waste, electronic traceability for oil collection through card swiping throughout the process, automatic generation of reports by cloud data to assist decision-making, real-time monitoring and warning of inventory.
24-hour self-service oil collection, simple and error-proof operation, standardized process.
Fully enclosed pipelines with zero leakage, large packaging to reduce waste, and enhancing the modern image of the ranch.
This solution has been applied to the lubrication and maintenance of vehicles, lifting equipment, and feed machinery on the ranch, achieving cost reduction, efficiency improvement, and data-based management, and helping the ranch upgrade from traditional operation to intelligent operation.
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Shenzhen Fabit M&E Equipment Co., Ltd. was established in 2001 and currently operates two major R&D, manufacturing, and service bases in Shenzhen and Taizhou, forming a comprehensive end-to-end system covering research and development, production, sales, and service.
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Email: emily@fabit.cn